3f9480e61b
🤖 Generated with [Claude Code](https://claude.com/claude-code) Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
133 lines
4.5 KiB
OpenSCAD
133 lines
4.5 KiB
OpenSCAD
// GFCI Paddle Switch Plate - Extended Size
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// Custom oversized plate with centered paddle opening
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// Opening and screw holes remain in original position
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include <BOSL2/std.scad>
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/* [Plate Dimensions] */
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// Extended plate dimensions
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plate_width = 153.0; // mm - X dimension (was 83.64)
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plate_height = 230.0; // mm - Y dimension (was 126.64)
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plate_thickness = 5.0; // mm - Z dimension
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/* [Bevel Settings] */
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bevel_inset = 1.82; // mm - how much smaller bottom is per side
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/* [Recess Settings] */
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recess_enabled = true;
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recess_depth = 2.0; // mm - depth of recess (from bottom)
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recess_inset = 8.0; // mm - inset from outer edge
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/* [Paddle Opening] */
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// Rectangular opening for paddle switch (same as standard plate)
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opening_width = 34.0; // mm - width of opening
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opening_height = 67.0; // mm - height of opening
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/* [Corner Rounding] */
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plate_corner_radius = 3.0; // mm
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opening_corner_radius = 2.0; // mm
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/* [Screw Holes] */
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screw_holes_enabled = true;
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screw_hole_height = 6.0; // mm - vertical dimension (was diameter)
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screw_hole_width = 14.0; // mm - horizontal dimension (250% of height)
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screw_hole_spacing = 83.3; // mm - distance between main screw holes
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// Outer screw holes (smaller, beyond the main holes)
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outer_screw_holes_enabled = true;
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outer_screw_hole_offset = 6.35; // mm (0.25 inches) beyond main holes
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outer_screw_hole_diameter = 2.68; // mm (67% of main hole diameter)
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/* [Resolution] */
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$fn = 64;
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// ============================================
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// CALCULATED VALUES
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// ============================================
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bottom_width = plate_width - (bevel_inset * 2);
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bottom_height = plate_height - (bevel_inset * 2);
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recess_width = plate_width - (recess_inset * 2);
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recess_height = plate_height - (recess_inset * 2);
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// ============================================
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// MODULES
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// ============================================
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module plate_body() {
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// Flipped for printing: front face (larger) at Z=0, back (smaller) at Z=5
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// This eliminates overhang on beveled edges
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prismoid(
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size1 = [plate_width, plate_height], // front face (larger) at bottom
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size2 = [bottom_width, bottom_height], // back face (smaller) at top
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h = plate_thickness,
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rounding = plate_corner_radius,
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anchor = BOTTOM
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);
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}
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module back_recess() {
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if (recess_enabled) {
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recess_rounding = max(0.5, plate_corner_radius - recess_inset/4);
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// Recess now at top (Z=5) since plate is flipped for printing
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translate([0, 0, plate_thickness - recess_depth - 0.01])
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prismoid(
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size1 = [recess_width, recess_height],
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size2 = [recess_width, recess_height],
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h = recess_depth + 0.02,
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rounding = recess_rounding,
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anchor = BOTTOM
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);
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}
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}
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// 2D paddle opening shape (simple rectangle with rounded corners)
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module paddle_opening_2d() {
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rect([opening_width, opening_height], rounding=opening_corner_radius);
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}
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module paddle_opening_3d() {
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translate([0, 0, -0.1])
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linear_extrude(height = plate_thickness + 0.2)
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paddle_opening_2d();
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}
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module screw_holes() {
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if (screw_holes_enabled) {
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// Top main screw hole (pill-shaped, horizontal)
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translate([0, screw_hole_spacing/2, -0.1])
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linear_extrude(height = plate_thickness + 0.2)
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rect([screw_hole_width, screw_hole_height], rounding=screw_hole_height/2);
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// Bottom main screw hole (pill-shaped, horizontal)
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translate([0, -screw_hole_spacing/2, -0.1])
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linear_extrude(height = plate_thickness + 0.2)
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rect([screw_hole_width, screw_hole_height], rounding=screw_hole_height/2);
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}
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if (outer_screw_holes_enabled) {
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// Top outer screw hole (above top main hole)
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translate([0, screw_hole_spacing/2 + outer_screw_hole_offset, -0.1])
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cylinder(h = plate_thickness + 0.2, d = outer_screw_hole_diameter);
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// Bottom outer screw hole (below bottom main hole)
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translate([0, -screw_hole_spacing/2 - outer_screw_hole_offset, -0.1])
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cylinder(h = plate_thickness + 0.2, d = outer_screw_hole_diameter);
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}
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}
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// ============================================
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// MAIN ASSEMBLY
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// ============================================
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module gfci_paddle_plate_extended() {
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difference() {
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plate_body();
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back_recess();
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paddle_opening_3d();
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screw_holes();
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}
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}
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gfci_paddle_plate_extended();
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