cal/openscad-models
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a243e9a1f9
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7 Commits

Author SHA1 Message Date
Cal Corum
a243e9a1f9 Fix pill-shaped screw hole CSG export issue 
Add epsilon offsets to pill hole geometry to prevent coplanar face
issues during STL/3MF export. F6 render was correct but mesh export
was dropping the recesses due to CGAL handling of coincident surfaces.

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
 2025-12-24 15:02:28 -06:00
Cal Corum
de88c8b794 Add countersinks and recessed screw holes to extended GFCI plates 
- Add 5mm diameter, 2mm deep countersinks around outer screw holes (front face)
- Make main pill-shaped screw holes recessed from back (3.5mm deep)
- Leaves 1.5mm solid wall on front face for clean appearance
- Add STL exports for all light switch plate variants

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
 2025-12-24 14:50:27 -06:00
Cal Corum
38a723b01b Add STL export for offset GFCI plate 
🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
 2025-12-20 18:22:42 -06:00
Cal Corum
201b627841 Add asymmetric offset GFCI plate variant 
New plate with off-center opening:
- Total width: 177.8mm (7 inches)
- Left of opening: 63.5mm (2.5 inches)
- Right of opening: 114.3mm (4.5 inches)
- Height unchanged: 230mm

Opening and screw holes remain at origin (X=0).
Includes 2D template SVG for paper test-fit.

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
 2025-12-20 18:13:43 -06:00
Cal Corum
3f9480e61b Adjust main screw hole height to 6.0mm 
🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
 2025-12-20 18:07:31 -06:00
Cal Corum
30c2e33e7e Add custom screw holes to extended GFCI plate 
- Added outer screw holes: 2.68mm diameter, 0.25" (6.35mm) beyond main holes
- Main screw holes enlarged 40% (4.0mm → 5.6mm)
- Main screw holes changed to horizontal pill shape (14mm × 5.6mm)
- Updated 2D template SVG with matching holes

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
 2025-12-20 17:48:14 -06:00
Cal Corum
93d5b0f102 Add parametric light switch plate models 
Converted STL files to parametric OpenSCAD:
- blank.scad: Blank cover plate
- switch.scad: Single toggle switch
- outlet.scad: Duplex outlet
- switch-switch.scad: Double toggle (2-gang)
- gfci-paddle-switch.scad: Decora/GFCI paddle switch
- gfci-paddle-switch-extended.scad: Custom 153x230mm oversized plate

All plates feature:
- Print-optimized orientation (front face at Z=0, no overhangs)
- Beveled edges matching original design
- Back recess for electrical box fit
- Round screw holes
- BOSL2 library for clean geometry

Includes 2D template (SVG) for paper test-fit printing.

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
 2025-12-20 17:42:15 -06:00